Let's cleanup that old boiler
Let's cleanup that old boiler
Good morning live steamers.
I hope all of you are doing well, staying safe, and healthy in these strange times. As with so many others, having been stuck at home has had its benefits. I have finally torn down my allen mogul for paint and inspections. As part of this great endeavor, it is boiler inspection time which of course means cleaning time.
I did a safety inspection when I purchased the locomotive last year. Hydro tests, had a look around for leaks, and of course a boiler wash as best I could. I noticed the crusty layer of scale on everything, so I ran for a couple of days with some LSB boiler treatment hoping that it would loosen the scale up. However, after a closer look inside with my borescope this weekend, and found that the scale inside is more persistent than I expected. The scale has come loose in some places, but in others its holding on tight. I am starting slow with a mixture of CLR, and letting it sit for 24 hours. If that does not break it loose, which I doubt it will, I will have to step it up.
Here is my question for discussion. What chemical solutions have you found that work well to remove scale in small boilers?
Garrett
I hope all of you are doing well, staying safe, and healthy in these strange times. As with so many others, having been stuck at home has had its benefits. I have finally torn down my allen mogul for paint and inspections. As part of this great endeavor, it is boiler inspection time which of course means cleaning time.
I did a safety inspection when I purchased the locomotive last year. Hydro tests, had a look around for leaks, and of course a boiler wash as best I could. I noticed the crusty layer of scale on everything, so I ran for a couple of days with some LSB boiler treatment hoping that it would loosen the scale up. However, after a closer look inside with my borescope this weekend, and found that the scale inside is more persistent than I expected. The scale has come loose in some places, but in others its holding on tight. I am starting slow with a mixture of CLR, and letting it sit for 24 hours. If that does not break it loose, which I doubt it will, I will have to step it up.
Here is my question for discussion. What chemical solutions have you found that work well to remove scale in small boilers?
Garrett
7.5" Allen Mogul
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
Re: Let's cleanup that old boiler
This is kind of a general question to the group who know more than I do on the subject:
Is it possible to attach an ultrasonic transducer to the boiler to vibrate the crud loose?
If the boiler was detached, you could submerge it in an ultrasonic cleaner, but with it still mounted, a transducer might work.
Steve
Is it possible to attach an ultrasonic transducer to the boiler to vibrate the crud loose?
If the boiler was detached, you could submerge it in an ultrasonic cleaner, but with it still mounted, a transducer might work.
Steve
Re: Let's cleanup that old boiler
Is this a steel or copper boiler?
Re: Let's cleanup that old boiler
Good morning. Steel boiler with steel tubes.
7.5" Allen Mogul
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
Re: Let's cleanup that old boiler
Look at Oakite31 or oakite164 if you have copper tubes or fittings. There are several other variations. It comes as a powder, mix it with water, warm it up and soak your parts. It works and it is realitivley cheap.
We used a bottom third of a 55 gal drum over a campfire, threw in cat22 parts and let it boil. It's non flammable so in that regard it is safe.
Scotty
We used a bottom third of a 55 gal drum over a campfire, threw in cat22 parts and let it boil. It's non flammable so in that regard it is safe.
Scotty
Last edited by ChipsAhoy on Wed Apr 29, 2020 10:08 am, edited 1 time in total.
Re: Let's cleanup that old boiler
Excellent! I'll look into it. Thanks
7.5" Allen Mogul
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
-
- Posts: 1724
- Joined: Thu Jan 09, 2003 6:50 pm
- Location: Michigan, USA
Re: Let's cleanup that old boiler
I usually use ultrasonics for testing purposes, but I think it will work for cleaning.
I'll dig out my ultrasonics textbook and refresh my memory.
I'll dig out my ultrasonics textbook and refresh my memory.
Re: Let's cleanup that old boiler
I have an ultrasonic thickness tester I use on boilers now and again. I was planning on using it to have a look at the firebox sheets on my mogul. I would be very interested to hear if it could help with cleaning.
7.5" Allen Mogul
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
3 x 7.5" West Valley Baldwin Westinghouse Electrics
The railroad is almost done.
G. Augustus
Monte Rio, Ca.
Re: Let's cleanup that old boiler
I suspect the signal amplitude of the UT testers is far too small to cause any loosening of scale.
And the frequency too high.
RussN
-
- Posts: 1724
- Joined: Thu Jan 09, 2003 6:50 pm
- Location: Michigan, USA
Re: Let's cleanup that old boiler
From what I've read, it is not very practical to clean a boiler ultrasonically. A large enough unit to immerse a boiler in would very, very expensive - if you could find one.Marty_Knox wrote: ↑Wed Apr 29, 2020 4:19 pm I usually use ultrasonics for testing purposes, but I think it will work for cleaning.
I'll dig out my ultrasonics textbook and refresh my memory.
Re: Let's cleanup that old boiler
A typical method would be to fill the boiler with a vinegar solution, let it soak for awhile, then flush with a basic solution like bicarbonate soda. A high-pressure wash in between should remove most of it.
Dan Watson
Chattanooga, TN
Chattanooga, TN